Alloy 400 Steel Plate:UNS N04400 Nickel-Copper Alloy by Gangsteel Group

 

Gangsteel Group is a leading global supplier of Alloy 400, also known as Monel 400 or UNS N04400, offering premium Alloy 400 plate, Alloy 400 sheet, Monel 400 pipe, Monel 400 round bar, Monel 400 tubing, and custom-fabricated components.

Alloy 400is a nickel-copper alloy renowned for its excellent corrosion resistance in marine and chemical environments, making it ideal for marine engineering, chemical processing, and oil and gas industries.

This guide explores the Monel 400 composition, Alloy 400 material properties, applications, and why Gangsteel is your trusted source for Alloy 400 plate, Monel 400 pipe, round bar, and tubing at competitive Monel 400 price.

 

1. What is Alloy 400?

 

Alloy 400(UNS N04400), or Monel 400, is a wrought nickel-copper alloy developed by the International Nickel Company, known for its resistance to seawater, acids, and alkalis. With high strength and toughness, Alloy 400 material resists stress corrosion cracking and pitting, making Alloy 400 plate ideal for marine and chemical applications. Its single-phase solid-solution structure ensures good weldability, outperforming Alloy 625 in marine environments.

How Does Alloy 400 Compare to Alloy K500?

Alloy 400(UNS N04400) offers excellent corrosion resistance in marine environments, while Alloy K500 provides higher strength due to age-hardening but is less resistant to certain acids. Both are weldable, but Alloy 400 is preferred for general corrosion resistance.

 

2. Why Choose Gangsteel’s Alloy 400 Products?

 

  1. Excellent Corrosion Resistance: Alloy 400 material resists seawater and acids, surpassing Alloy 600.
  2. High Strength: Maintains mechanical properties up to 1000°F (538°C), ideal for Alloy 400 plate in marine applications.
  3. Good Weldability: Ensures corrosion resistance in as-welded Alloy 400 sheet and tubing.
  4. Competitive Pricing: Monel 400 price ranges from US $30-50 per kg (FOB), offering cost-effective solutions.
  5. Global Supply: Gangsteel delivers Alloy 400 plate, Monel 400 round bar, and tubing worldwide with EN 10204 3.1/3.2 certification.

 

3. Execution Standards for Alloy 400

 

Gangsteel’s Alloy 400 products comply with international standards:

  1. ASTM B127: For Alloy 400 plate, sheet, and strip.
  2. ASTM B165: For seamless Monel 400 pipe and tubing.
  3. ASTM B164: For Monel 400 round bar and rod.
  4. ASME SB-127/SB-165: For pressure vessel and piping applications.
  5. DIN 2.4360: European standard for UNS N04400.

Note: Products are supplied with mill test certificates and tested per DNV, BV, or SGS standards, ensuring compliance with Monel 400 chemical composition and Alloy 400 material properties.

 

4. Available Specifications and Product Categories

 

Gangsteel offers a wide range of Alloy 400 products tailored to UNS N04400 specifications:

4.1 Specifications

  1. Alloy 400 Plate:
    • Thickness: 0.5mm to 50mm
    • Width: 1000mm to 2500mm
    • Length: 2000mm to 12000mm
    • Finish: Hot-rolled, annealed, descaled
    • Applications: Marine engineering, chemical reactors
  2. Alloy 400 Sheet:
    • Thickness: 0.025mm to 4mm
    • Width: 500mm to 2000mm
    • Finish: Cold-rolled, bright annealed
    • Applications: Heat exchangers, marine components
  3. Monel 400 Pipe:
    • Types: Seamless, welded
    • Outer Diameter: 0.5” to 8” (12.7mm to 203.2mm)
    • Wall Thickness: Sch 5S to Sch 160
    • Length: Up to 12m
    • Applications: Seawater piping, chemical processing
  4. Monel 400 Tubing:
    • Outer Diameter: 6mm to 260mm
    • Wall Thickness: 0.5mm to 20mm
    • Finish: Seamless, welded, polished
    • Applications: Oil and gas, marine systems
  5. Monel 400 Round Bar:
    • Diameter: 6mm to 300mm
    • Length: Up to 6000mm
    • Finish: Hot-rolled, cold-drawn, centerless ground
    • Applications: Valves, pump shafts, fasteners
  6. Custom Components:
    • Types: Flanges, fittings, CNC-cut parts
    • Sizes: Per ASME B16.5 or custom tolerances (±0.05mm)
    • Applications: Marine piping, chemical systems

4.2 Product Categories

  1. Flat Products: Alloy 400 plate and sheet for corrosion-resistant structures.
  2. Tubular Products: Monel 400 pipe and tubing for fluid transport in marine environments.
  3. Bar Products: Monel 400 round bar for machining into high-strength components.
  4. Custom Fabrication: CNC-machined parts, welded fittings, and flanges for tailored solutions.

Note: Custom sizes and finishes are available. Contact Gangsteel for bespoke Alloy 400 solutions.

 

5. Composition of Monel 400

 

The Monel 400 chemical composition is optimized for corrosion resistance, as per ASTM B127:

Element

Ni

Cu

Fe

Mn

Si

C

S

%

63.0-70.0

28.0-34.0

≤2.5

≤2.0

≤0.5

≤0.3

≤0.024

Note: High nickel and copper ensure Alloy 400 material’s resistance to seawater and acids, making Alloy 400 plate ideal for marine applications compared to Alloy C22.

 

6. Material Properties of Alloy 400

 

  • Density: 8.80 g/cm³ (0.318 lb/in³), supporting robust Alloy 400 plate designs.
  • Melting Point: 1300-1350°C (2372-2462°F), suitable for moderate-temperature applications.
  • Hardness: ~75 HRB (annealed), contributing to wear resistance.
  • Thermal Conductivity: 21.8 W/m·K at 20°C, ideal for heat exchangers using Alloy 400 sheet.
  • Corrosion Resistance: Excellent resistance to seawater, hydrofluoric acid, and alkalis, surpassing Alloy 600 in marine environments.
  • Magnetic: UNS N04400 is slightly magnetic at room temperature.

 

7. Mechanical Properties of Alloy 400

 

The mechanical properties of Alloy 400 material ensure reliability for Alloy 400 plate, Monel 400 pipe, and tubing, as per ASTM B127 (annealed condition):

Property

Value at 20°C

Value at 800°F (427°C)

Description

Yield Strength

240-310 MPa (35-45 ksi)

~170 MPa (25 ksi)

High strength for marine applications

Tensile Strength

550-690 MPa (80-100 ksi)

~480 MPa (70 ksi)

Ensures durability under pressure

Elongation

~40%

~50%

High ductility for fabrication

Hardness

~75 HRB

-

Supports wear resistance

Note: Properties vary with form and heat treatment. For detailed mechanical properties of Alloy 400 plate, contact Gangsteel for a datasheet.

 

8. Equivalent Materials and Standards

 

Alloy 400(UNS N04400) is comparable to other corrosion-resistant alloys:

Material

Standard

Description

Alloy 400

ASTM B127, UNS N04400

Nickel-copper alloy

Alloy K500

UNS N05500

High-strength nickel-copper alloy

Alloy C276

UNS N10276

Excellent in reducing acids

Alloy C22

UNS N06022

Superior in oxidizing media

Alloy C2000

UNS N06200

Versatile in mixed acids

Note: Alloy 400 plate excels in marine environments, outperforming Alloy 625 in seawater corrosion resistance.

 

9. Applications of Alloy 400

 

  1. Marine Engineering: Alloy 400 plate and Monel 400 pipe for seawater piping and shipbuilding, complementing Alloy 617.
  2. Chemical Processing: Alloy 400 sheet for equipment handling hydrofluoric acid and alkalis.
  3. Oil and Gas: Monel 400 round bar for valves and fittings in corrosive environments.
  4. Heat Exchangers: Monel 400 tubing for seawater-cooled systems.
  5. Aerospace: Components leveraging Alloy 400 material’s corrosion resistance.

Note: Alloy 400 is optimized for marine and chemical applications, offering advantages over Alloy HX.

 

10. Monel 400 Price

 

  • Alloy 400 Plate / Sheet: US $30-50 per kg (FOB), depending on thickness and order volume.
  • Monel 400 Pipe / Tubing: US $35-55 per kg (FOB), based on diameter and schedule.
  • Monel 400 Round Bar: US $32-52 per kg (FOB), varying with diameter and finish.

Note: Monel 400 price is lower than Alloy C2000 due to simpler composition. Contact Gangsteel for precise quotes.

 

11. Unique Features of Alloy 400

 

  • Seawater Resistance: High copper content outperforms Alloy 690 in marine environments, ideal for Alloy 400 plate.
  • Weldability: Ensures corrosion resistance in as-welded conditions, unlike Alloy X-750.
  • Versatile Corrosion Resistance: Superior to Alloy 600 in seawater and acids.
  • Diverse Forms: Available as Alloy 400 plate, Monel 400 tubing, round bar, pipe, and CNC-cut parts.

 

12. Frequently Asked Questions (FAQ)

 

  1. What is the composition of Monel 400?
    Monel 400 chemical composition includes 63-70% nickel, 28-34% copper, and ≤0.3% carbon, optimized for Alloy 400 plate corrosion resistance.
  2. What is the Monel 400 price?
    Ranges from US $30-55 per kg (FOB) for Alloy 400 plate, Monel 400 round bar, pipe, or tubing. Contact Gangsteel for quotes.
  3. Is UNS N04400 magnetic?
    UNS N04400 is slightly magnetic at room temperature.
  4. What are the applications of Alloy 400 plate?
    Used in marine engineering, chemical processing, and oil and gas for corrosion resistance.
  5. How does Alloy 400 compare to Alloy K500?
    Alloy 400 excels in corrosion resistance, while Alloy K500 offers higher strength.
  6. What standards govern Monel 400 tubing?
    ASTM B165 (seamless), with UNS N04400 designation.
  7. Can I get a mechanical properties datasheet for Alloy 400 material?
    Contact Gangsteel for a PDF detailing tensile, yield, and corrosion data for Alloy 400 plate.

 

13. Why Gangsteel?

 

  1. Competitive Pricing: Monel 400 price at US $30-55 per kg (FOB) for Alloy 400 plate, sheet, pipe, tubing, and round bars.
  2. Comprehensive Inventory: Wide range of Monel 400 pipe, tubing, round bar, and custom components.
  3. Quality Assurance: EN 10204 3.1/3.2 MTCs and testing per DNV, BV, or SGS standards.
  4. Global Delivery: Serving markets in Saudi Arabia, UAE, India, and Europe with efficient logistics.
  5. Advanced Fabrication: CNC machining, TIG/MIG welding, and pickling for Alloy 400 components.

 

14. Contact Gangsteel

 

For inquiries about Alloy 400, Alloy 400 sheet, Monel 400 pipe, Monel 400 round bar, Monel 400 tubing, or to request a quote for Monel 400 price or a mechanical properties datasheet, contact Gangsteel Group’s sales team. Trust Gangsteel for high-quality Alloy 400 material tailored to your project’s needs, backed by expertise and reliability as leading Alloy 400 suppliers!

 

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