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Empower your precision applications with ASME SA240 ASTM A240 UNS S38100 stainless steel sheet, a high-manganese austenitic alloy renowned for its exceptional galling and wear resistance.
As Gangsteel, your dedicated manufacturer, supplier, and exporter, we produce this unique grade in sophisticated Chinese facilities, precisely meeting ASME and ASTM specifications for global engineering excellence. UNS S38100, also known as XM-15 or Nitronic 33, combines elevated manganese and nitrogen for superior non-galling properties, making it indispensable for valve stems, pump shafts, and fasteners in mining, food processing, and marine environments. Our ASME SA240 ASTM A240 UNS S38100 stainless steel sheets offer the perfect fusion of strength, corrosion resistance, and work-hardening capability.
Gangsteel's ISO 9001 and PED certifications guarantee seamless worldwide logistics. Incorporate our sa240/a240 uns s38100 into your designs—reach out today for customized pricing and efficient delivery. Discover similar high-manganese options like sa240/a240 uns s35315, sa240/a240 uns s38815, or sa240/a240 uns s31200.
Gangsteel Comprehensive Guide to ASME SA240 ASTM A240 UNS S38100 stainless steel sheets, a high-manganese austenitic grade celebrated for galling resistance, wear properties, and corrosion performance. Covering chemical composition, mechanical properties, international equivalents, specifications, applications, advantages, and pricing from Gangsteel, it highlights why this material is perfect for valve components, pump shafts, and fasteners in abrasive environments. With detailed tables and FAQs, discover how Gangsteel's expertise ensures quality and global delivery.
ASME SA240 ASTM A240 UNS S38100 stainless steel sheetis a hot-rolled or cold-rolled plate from the high-manganese austenitic stainless steel family, engineered with elevated manganese and nitrogen for remarkable resistance to galling, seizing, and wear. Specified under ASME SA240 for pressure vessels and ASTM A240 for general corrosion-resistant applications, this grade—commonly known as XM-15 or Nitronic 33—is solution-annealed for optimal wrought performance. The high Mn (17-19%) content promotes rapid work hardening, while nitrogen enhances strength without compromising ductility, achieving a unique balance of toughness and abrasion resistance.
Unlike conventional 304 or 316 stainless steels that gall under sliding contact, UNS S38100 stainless steel sheets maintain smooth surfaces in high-friction scenarios, offering corrosion resistance comparable to 316 while eliminating the need for costly coatings or lubricants. With a product density of 8.0 g/cm³, these sheets provide an excellent strength-to-weight ratio for fabricating wear plates, chain links, and marine hardware. Gangsteel has exported thousands of tons of ASME SA240 ASTM A240 UNS S38100 stainless steel sheets to clients in Europe, North America, and Asia, backed by ISO 9001 and PED certifications for seamless supply chain integration. Explore related high-manganese grades like sa240/a240 uns s31260 or sa240/a240 uns s32001.
The distinctive alloying elements in ASME SA240 ASTM A240 UNS S38100 stainless steel sheet define its anti-galling supremacy. Here's a breakdown of the typical chemical composition per ASTM A240/SA240 standards:
Element |
Composition Range (%) |
Role in Alloy |
---|---|---|
Carbon (C) |
≤0.080 |
Provides solid solution strengthening |
Manganese (Mn) |
17.00-19.00 |
Promotes rapid work hardening and galling resistance |
Phosphorus (P) |
≤0.045 |
Controls grain boundary segregation |
Sulfur (S) |
≤0.030 |
Low levels prevent hot shortness |
Silicon (Si) |
≤1.500 |
Aids in deoxidation and minor scaling resistance |
Chromium (Cr) |
17.00-19.00 |
Essential for corrosion resistance and passivation |
Nickel (Ni) |
9.00-13.00 |
Stabilizes austenitic structure and enhances toughness |
Nitrogen (N) |
0.070-0.130 |
Increases yield strength and work-hardening rate |
Iron (Fe) |
Balance |
Forms the primary matrix |
This composition enables UNS S38100 stainless steel sheets to achieve surface hardness exceeding 500 Vickers under sliding wear while maintaining corrosion resistance. At Gangsteel, our metallurgical experts perform comprehensive Positive Material Identification (PMI) testing to verify these specifications for every production batch. For comparable high-manganese compositions, consider sa240/a240 uns s32003 or sa240/a240 uns s32101.
ASME SA240 ASTM A240 UNS S38100 stainless steel sheetsshowcase impressive mechanical characteristics that make them ideal for wear-intensive applications:
Property |
Value (Minimum) |
Test Condition |
---|---|---|
Tensile Strength |
515 MPa (75 ksi) |
Annealed |
Yield Strength |
205 MPa (30 ksi) |
0.2% Offset |
Elongation |
50% in 50mm |
Transverse |
Hardness |
≤217 HB (Brinell) |
As-rolled |
What sets UNS S38100 apart is its extraordinary work-hardening behavior: after cold deformation, surface hardness can reach 40-50 HRC, providing galling resistance comparable to premium hard-facing alloys without sacrificing corrosion properties. These sheets are typically supplied in the annealed and pickled condition, with options for custom tempering to optimize for specific wear conditions. Under ASME SA240, they qualify for pressure vessel fabrication, while ASTM A240 covers general structural uses. Gangsteel produces these in standard sizes but offers precision cut-to-size services to minimize material waste and accelerate your production schedules. Explore related wear-resistant grades such as sa240/a240 uns s32900 or sa240/a240 uns s32906.
For projects requiring alternatives or equivalents to UNS S38100, Gangsteel supplies a range of comparable grades across international standards. Below is a table of equivalent materials:
Country/Region |
Designation |
Standards |
Key Notes |
---|---|---|---|
USA |
UNS S38100 / XM-15 |
ASTM A240, ASME SA240 |
High-Mn galling-resistant base grade |
Europe |
1.4582 (approx.) |
EN 10088 |
Manganese-augmented for wear |
Germany |
X18CrMnNi8-6 |
DIN 17460 |
Work-hardening austenitic |
Japan |
SUS 38100 equiv. |
JIS G 4303 |
Anti-galling adapted |
China |
0Cr18Mn18 (equiv.) |
GB/T 1220 |
Domestic high-Mn wear analog |
These equivalents maintain similar galling resistance and mechanical profiles, ideal for direct substitutions in wear-critical components. View details on sa240/a240 uns s32950 or sa240/a240 uns s32803 for additional options.
Gangsteel offers flexible specifications to meet diverse project demands. Our ASME SA240 ASTM A240 UNS S38100 stainless steel sheets can be customized as follows:
Specification |
Range/Details |
---|---|
Thickness |
0.5 mm to 200 mm |
Width |
Up to 4500 mm |
Length |
Up to 12000 mm |
Surface Finish |
Hot-rolled (No.1), Cold-rolled (2B, BA), Annealed & Pickled |
Forms |
Sheets, Plates, Coils, Cut-to-Size |
Cutting Options |
Plasma, Laser, Waterjet |
With a product density of 8.0 g/cm³, these sheets are lightweight yet exceptionally durable, supporting efficient shipping and straightforward installation. We provide precision machining capabilities for sa240/a240 uns s31200 and similar grades.
The versatility of UNS S38100 stainless steel sheets shines in industries demanding galling-free performance under abrasive and corrosive conditions. Common applications include:
Gangsteel's ASME SA240 ASTM A240 UNS S38100 stainless steel sheets have proven instrumental in major projects, from Australian mining operations to Scandinavian marine installations. Their ability to work-harden under load while maintaining corrosion resistance can reduce maintenance costs by up to 40% compared to coated carbon steels. Consider pairing with sa240/a240 uns s31260 for duplex-enhanced wear applications.
As a premier exporter of ASME SA240 ASTM A240 UNS S38100 stainless steel sheets, Gangsteel delivers unmatched advantages:
Why compromise with ordinary suppliers when Gangsteel guarantees premium UNS S38100 stainless steel sheets reinforced by attentive customer support? Our clients consistently commend our punctual deliveries and proactive after-sales service. Discover more in our sa240/a240 uns s32001 portfolio.
In abrasive and corrosive environments, ASME SA240 ASTM A240 UNS S38100 stainless steel sheets demonstrate superior performance through their unique high-manganese composition. The 17-19% Mn content not only provides galling resistance by promoting austenitic stability under deformation but also enhances pitting resistance through nitrogen synergy, achieving a PREN of approximately 22—comparable to 316 while offering vastly better wear properties. This makes it particularly effective in slurry pumps handling sand-laden seawater or mining screens processing corrosive ores.
Independent testing by ASTM G48 confirms its critical pitting temperature exceeds 25°C in ferric chloride, significantly outperforming 304's 10°C threshold. The alloy's ability to maintain passivity even after mechanical deformation ensures long-term performance in dynamic applications. At Gangsteel, we utilize advanced pickling lines to maximize surface passivation, ensuring your UNS S38100 sheets arrive optimized for immediate deployment. Compare its performance with sa240/a240 uns s32003.
Gangsteel's pricing for UNS S38100 stainless steel sheets remains competitive and volume-sensitive, accounting for current market conditions and manganese premiums. Note: Prices are for reference only; due to fluctuations in raw materials and market conditions, specific quotes shall prevail. As of our latest updates:
Key factors affecting price include thickness, surface finish, and order volume (minimum 1 ton). Bulk orders qualify for discounts up to 15%. For an accurate quote customized to your specifications, please email admin@gangsteel.com. Prices are subject to change; visit https://gangsteel.net for real-time inquiries. Related pricing available for sa240/a240 uns s32101.
UNS S38100(XM-15 or Nitronic 33) is a high-manganese austenitic stainless steel primarily used for components requiring galling resistance, such as valve stems, pump shafts, and fasteners in mining equipment, food processing machinery, and marine hardware. Its 17-19% Mn content enables rapid work-hardening to 40-50 HRC under sliding contact, eliminating galling without lubricants while maintaining 316-level corrosion resistance in chlorides. Gangsteel supplies ASME/ASTM-compliant sheets for pressure vessels and wear parts, with applications in slurry pumps extending service life 3x over 316. For similar wear grades, see sa240/a240 uns s32900.
UNS S38100provides dramatically better galling resistance than 316 (S31600) due to high Mn (17-19% vs. 2%), achieving work-hardened hardness of 500+ Vickers vs. 316's 200 Vickers, while matching corrosion resistance (PREN ~22 both) in chlorides—ideal for unlubricated sliding where 316 seizes. Yield strength is similar (205 MPa), but S38100 offers 50% higher elongation for forming. 316 suits general corrosion; S38100 wear-critical. Cost: S38100 20% higher but eliminates coatings. Gangsteel recommends for valve upgrades. Equivalents: sa240/a240 uns s32906.
Yes, UNS S38100 welds excellently with GTAW/SMAW using ER381 fillers or ER316L; high Mn reduces hot cracking risk, and no PWHT needed for most thicknesses, though 1050-1100°C anneal optimizes for heavy sections (>12mm). Preheat 100-150°C, interpass <200°C to control dilution. ASTM A262 confirms no sensitization post-weld. Gangsteel provides weld procedures and certificates, supporting multi-pass fabrication with minimal manganese loss for maintained galling resistance. Tips for related grades: sa240/a240 uns s32950.
The density of ASME SA240 ASTM A240 UNS S38100 stainless steel sheet is 8.0 g/cm³ (0.289 lb/in³), identical to standard austenitics despite high Mn, enabling lightweight wear components without density penalties—reduces inertia in dynamic mining equipment by 10%. At Gangsteel, we leverage this for optimized shipping and design calculations.
Pricing for UNS S38100 varies by market and specs, but Gangsteel offers it at approximately $2.10-$2.90 per kg for standard sheets (FOB basis). Thicker plates or custom finishes may increase costs by 10-15%. Contact admin@gangsteel.com for current rates, influenced by manganese surcharges and volume. Bulk orders over 1 ton earn up to 15% discounts. Compare with sa240/a240 uns s32803.
UNS S38100is typically supplied solution-annealed (1050-1120°C, water quench) to maximize corrosion resistance and galling properties; it work-hardens naturally during use rather than through precipitation, but stress relieving at 400-700°C reduces residual stresses after heavy cold working. Avoid 425-900°C sensitization range. Gangsteel performs in-house annealing with certification; consult for custom treatments on sa240/a240 uns s31200.
All UNS S38100 sheets from Gangsteel include EN 10204/3.1 mill test certificates with full chemistry and mechanical testing, PMI reports, and ultrasonic testing results. We also provide third-party inspections (e.g., SGS, BV) and compliance documentation for ASME, ASTM, and PED standards. Our ISO 9001 certification ensures complete traceability from melt to delivery. Learn more about certification options for sa240/a240 uns s31260.
Ready to source exceptional ASME SA240 ASTM A240 UNS S38100 stainless steel sheets? Gangsteel is your reliable partner for manufacturing and exporting this galling-resistant grade. Visit our website at https://gangsteel.net or email admin@gangsteel.com for free samples, detailed datasheets, or personalized quotes. With warehouses in Shanghai and Rotterdam, we ship worldwide—strengthen your projects with Gangsteel's expertise today! Check out duplex alternatives like sa240/a240 uns s32001.
Keywords: UNS S38100 stainless steel sheet price, ASME SA240 UNS S38100 galling resistance, buy Nitronic 33 stainless steel sheet
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