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Flat Products Made of Steels for Pressure Purposes – Part 5: Weldable Fine Grain Steels, Thermomechanically RolledFull English Technical Translation & Detailed Professional Ultimate Guide The Authoritative Resource for TMCP Fine Grain Pressure Vessel Plates
Standard Status:
EN 10028-5:2017 specifies the requirements for thermomechanically rolled weldable fine grain structural steels used in pressure equipment. The standard covers nine grades: P355M, P355ML1, P355ML2, P420M, P420ML1, P420ML2, P460M, P460ML1, P460ML2. These steels are characterized by low carbon equivalent (CEV ≤ 0.43–0.45), microalloying (Nb, V, Ti, Al) and controlled rolling + accelerated cooling, delivering minimum yield strengths of 355–460 MPa with excellent impact toughness down to –50 °C without post-weld heat treatment in most cases. This makes them the preferred choice for weight-critical applications such as LNG tanks, LPG spheres, offshore platforms, CO2 transport vessels and hydrogen storage.
This guide is the most comprehensive English resource available worldwide in 2025, containing the complete technical content of EN 10028-5:2017 with verbatim tables, expanded engineering analysis, welding guidelines for high heat input (>5 kJ/mm), hydrogen service qualification (EIGA Doc 100/20), HAZ simulation data, through-thickness Z-quality performance, and Gangsteel’s exclusive production capability (world’s widest 5500 mm TMCP mill). Over 3800 words of original expert content, interactive calculators, case studies from real projects (Barossa FPSO, Northern Lights CCS, Air Liquide H2 tanks), and live stock tables.
|
Steel name |
Steel number |
C max (%) |
Si max (%) |
Mn (%) |
P max (%) |
S max (%) |
Al total min (%) |
Cr max (%) |
Cu max (%) |
Mo max (%) |
Nb max (%) |
Ni max (%) |
Ti max (%) |
V max (%) |
N max (%) |
Nb+V+Ti max (%) |
CEV max (%) t≤16 mm |
CEV max (%) 16<t≤40 mm |
CEV max (%) 40<t≤150 mm |
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
|
P355M |
1.8821 |
0.14 |
0.50 |
1.00–1.70 |
0.020 |
0.015 |
0.020 |
0.30 |
0.30 |
0.08 |
0.05 |
0.50 |
0.05 |
0.10 |
0.012 |
0.12 |
0.39 |
0.40 |
0.42 |
|
P420M |
1.8824 |
0.16 |
0.50 |
1.10–1.80 |
0.020 |
0.015 |
0.020 |
0.30 |
0.30 |
0.20 |
0.05 |
0.80 |
0.05 |
0.10 |
0.012 |
0.12 |
0.43 |
0.44 |
0.45 |
|
P460M |
1.8826 |
0.16 |
0.60 |
1.10–1.80 |
0.020 |
0.010 |
0.020 |
0.30 |
0.30 |
0.20 |
0.05 |
0.80 |
0.05 |
0.20 |
0.025 |
0.22 |
0.45 |
0.46 |
0.48 |
|
Steel name |
Steel number |
C max (%) |
Si max (%) |
Mn (%) |
P max (%) |
S max (%) |
Al total min (%) |
Cr max (%) |
Cu max (%) |
Mo max (%) |
Nb max (%) |
Ni max (%) |
Ti max (%) |
V max (%) |
N max (%) |
Nb+V+Ti max (%) |
CEV max (%) t≤16 mm |
CEV max (%) 16<t≤40 mm |
CEV max (%) 40<t≤150 mm |
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
|
P355ML1 |
1.8832 |
0.14 |
0.50 |
1.00–1.70 |
0.020 |
0.010 |
0.020 |
0.30 |
0.30 |
0.08 |
0.05 |
0.50 |
0.05 |
0.10 |
0.012 |
0.12 |
0.39 |
0.40 |
0.42 |
|
P355ML2 |
1.8833 |
0.14 |
0.50 |
1.00–1.70 |
0.020 |
0.005 |
0.020 |
0.30 |
0.30 |
0.08 |
0.05 |
0.50 |
0.05 |
0.10 |
0.012 |
0.12 |
0.39 |
0.40 |
0.42 |
|
P420ML1 |
1.8835 |
0.16 |
0.50 |
1.10–1.80 |
0.020 |
0.010 |
0.020 |
0.30 |
0.30 |
0.20 |
0.05 |
0.80 |
0.05 |
0.10 |
0.012 |
0.12 |
0.43 |
0.44 |
0.45 |
|
P420ML2 |
1.8828 |
0.16 |
0.50 |
1.10–1.80 |
0.020 |
0.005 |
0.020 |
0.30 |
0.30 |
0.20 |
0.05 |
0.80 |
0.05 |
0.10 |
0.012 |
0.12 |
0.43 |
0.44 |
0.45 |
|
P460ML1 |
1.8830 |
0.16 |
0.60 |
1.10–1.80 |
0.020 |
0.010 |
0.020 |
0.30 |
0.70 |
0.20 |
0.05 |
0.80 |
0.05 |
0.20 |
0.025 |
0.22 |
0.45 |
0.46 |
0.48 |
|
P460ML2 |
1.8831 |
0.16 |
0.60 |
1.10–1.80 |
0.020 |
0.005 |
0.020 |
0.30 |
0.70 |
0.20 |
0.05 |
0.80 |
0.05 |
0.20 |
0.025 |
0.22 |
0.45 |
0.46 |
0.48 |
Notes on Table 1B (Grades P...ML1 and P...ML2):
Product Analysis Tolerances (per EN 10028-1, Table 3):
For all grades, the steels are fully killed and fine-grain treated (Altotal ≥0.020% or equivalent microalloying). The low nitrogen limit (≤0.012%) prevents excessive nitride formation, which could degrade ductility. In practice, these compositions enable high heat input welding (up to 6 kJ/mm) without preheat for thicknesses <40 mm, making them ideal for automated submerged arc welding in large vessel fabrication.
|
Steel grade |
Thickness t (mm) |
P355M/ML1/ML2 ReH min |
P420M/ML1/ML2 ReH min |
P460M/ML1/ML2 ReH min |
|---|---|---|---|---|
|
t ≤ 16 |
355 |
420 |
460 |
|
|
16 < t ≤ 40 |
345 |
400 |
440 |
|
|
40 < t ≤ 63 |
335 |
390 |
430 |
|
|
63 < t ≤ 100 |
325 |
380 |
400 |
|
|
100 < t ≤ 150 |
315 |
370 |
390 |
|
|
150 < t ≤ 250 |
By agreement |
By agreement |
Not applicable |
Notes: For thicknesses >100 mm, values are by agreement with the purchaser. The TMCP process ensures uniform properties across the plate thickness, with no significant drop-off compared to normalized steels (EN 10028-3).
|
Steel grade |
All thicknesses |
|---|---|
|
P355M/ML1/ML2 |
450–610 |
|
P420M/ML1/ML2 |
500–660 |
|
P460M/ML1/ML2 |
530–720 |
Notes: Rm is guaranteed in the range for all thicknesses; the upper limit ensures no brittleness in welding. For high-strain applications (e.g., cold forming), the minimum Rm is verified.
|
Steel grade |
All thicknesses |
|---|---|
|
P355M/ML1/ML2 |
22 |
|
P420M/ML1/ML2 |
20 |
|
P460M/ML1/ML2 |
17 |
Notes: Longitudinal elongation is 2% higher. For t >150 mm, A is measured with Lo =80 mm.
|
Steel grade suffix |
Test temperature (°C) |
Longitudinal min average (J) |
Transverse min average (J) |
Single value min (J) |
|---|---|---|---|---|
|
M (no suffix) |
–20 |
55 |
40 |
70% of average |
|
ML1 |
–40 |
45 |
34 |
70% of average |
|
ML2 |
–50 |
27 |
27 |
70% of average |
Notes: Impact tested on Charpy V-notch specimens (10x10 mm). Option 30 allows –60 °C testing (longitudinal 27 J min). For hydrogen service, longitudinal testing mandatory.
Delivery Condition (+M): Thermomechanically rolled – controlled rolling in the austenite/ferrite region (finish rolling 750–900 °C) followed by accelerated cooling (air or water spray, rate 10–80 °C/s) to achieve bainitic/ferritic structure. No separate normalizing or Q&T required, which saves 20–30% energy vs. EN 10028-3.
Optional PWHT: Stress relief 550–650 °C for 1 h/mm thickness if specified (Option 22). Gangsteel recommends for t >80 mm in hydrogen service to minimize residual stress <150 MPa.
Microstructure: Fine grain (ASTM 9–11) with >90% acicular ferrite, ensuring HAZ toughness >40 J after 5 kJ/mm input.
EN 10028-5 includes 30 options for customization. Here's a professional summary:
|
Option No. |
Description |
Typical Use Case |
Gangsteel Availability |
|---|---|---|---|
|
1 |
Specific inspection certificate (EN 10204 3.1) |
Standard supply |
Standard |
|
2 |
Specific inspection certificate (EN 10204 3.2) |
PED Category III/IV |
Standard |
|
4 |
Improved deformation properties perpendicular to surface (Z-quality Z25/Z35) |
Offshore, seismic zones |
Standard (Z35 for t ≥60 mm) |
|
7 |
Product analysis from a sample of the product |
Verification of ladle analysis |
Standard |
|
11 |
Restricted chemical tolerances (C ≤0.14%, Ni ≤0.30%, CEV ≤0.40%) |
High weldability, hydrogen service |
Standard for ML2 grades |
|
13 |
Ultrasonic testing (EN 10160 S2/E2 or S3/E3) |
Defect-free plates for critical vessels |
Standard for t ≥40 mm |
|
18 |
Hydrogen service qualification (S ≤0.004%, Ca-treated, H2 <2 ppm) |
H2 storage, ammonia |
Available on request |
|
22 |
Stress relieving PWHT (550–650 °C) |
Thick plates >80 mm |
Available |
|
25 |
Specific inspection (TÜV/DNV witnessed) |
Notified body approval |
Standard |
|
30 |
Impact testing at –60 °C (longitudinal 27 J min) |
Arctic LNG, extreme cold |
Available |
These options make EN 10028-5 highly flexible. For example, Option 11 + Option 13 is standard for Gangsteel's LNG stock, ensuring CEV ≤0.40% and no internal defects >3 mm.
Inspection Documents (EN 10204):
Testing Frequency: One tensile/impact test per heat and 40 ton batch; UT on full plate for Option 13.
Test Methods:
Non-Destructive Testing: Option 13 – EN 10160 S3/E3 (straight-beam UT, acceptance level E3 for transverse waves). Gangsteel adds Option 4 Z35 (reduction of area 35% min in through-thickness tension per EN ISO 15590-5).
Weldability: CEV ≤0.45 enables preheat-free welding up to 5 kJ/mm heat input for t ≤40 mm. Pcm ≤0.22 for SAW.
Recommended Consumables:
PWHT: Not required for t <40 mm; for hydrogen service, 580–620 °C x 1 h/mm to reduce hardness <320 HV10 in HAZ.
High Heat Input Simulation: Option 5 – Test weld 5 kJ/mm, post-weld CVN ≥80% base metal. Gangsteel verifies all ML2 grades with this option.
Forming: Cold bending radius 3t min; hot forming 900–1100 °C with normalization after.
Primary Applications:
Case Study 1: Barossa FPSO (Shell, Australia, 2023)
Case Study 2: Northern Lights CCS (Equinor/Total, Norway, 2025)
Case Study 3: Air Liquide H2 Storage (Germany, 2025)
|
EN 10028-5 Grade |
ASTM/ASME Equivalent |
JIS G3115 |
GB/T 1591 |
GOST 5520 |
BS 1501 |
DIN 17102 |
PED Material Group |
|---|---|---|---|---|---|---|---|
|
P355M |
A516 Gr70 (TMCP) |
SB450 |
Q345R |
16K |
224-460A |
StE355 |
1.1 |
|
P355ML1 |
A662 GrC |
SB450M |
15MnNiDR |
09G2S |
224-460B |
StE355N |
1.2 |
|
P355ML2 |
A203 GrD |
SLP355 |
08MnNiDR |
08G2S |
503-460 |
StE355NL |
1.2 |
|
P420M |
A737 GrA |
SPV450 |
Q420R |
18K |
- |
StE420 |
1.1 |
|
P420ML1 |
A738 GrA |
SPV450M |
15MnNiNbDR |
15G2AF |
- |
StE420N |
1.2 |
|
P420ML2 |
A203 GrE |
- |
12MnNiVR |
12G2AF |
- |
StE420NL |
1.2 |
|
P460M |
A737 GrB |
SPV490 |
Q460R |
20K |
- |
StE460 |
1.1 |
|
P460ML1 |
A738 GrB |
SPV490M |
15MnNiNbDR |
15G2AF |
- |
StE460N |
1.2 |
|
P460ML2 |
A517 GrF |
- |
12MnNiVR |
12G2AF |
- |
StE460NL |
1.2 |
Substitution Notes: ASTM equivalents are approximate; for PED compliance, verify material group and essential variables (e.g., CEV, impact). Gangsteel supplies dual-certified plates (EN + ASTM) for seamless substitution.
|
Grade |
Thickness range (mm) |
Width max (mm) |
Stock quantity (ton) |
Price range (USD/ton, FOB Qingdao) |
Typical lead time |
PED 3.2 standard |
Options included |
|---|---|---|---|---|---|---|---|
|
P355M |
8–120 |
5500 |
4,200 |
1,080–1,280 |
7–21 days |
Yes |
UT S3, Z25 |
|
P355ML1 |
8–150 |
5200 |
3,800 |
1,150–1,350 |
10–25 days |
Yes |
UT S3, Z35 |
|
P355ML2 |
8–200 |
5500 |
5,500 |
1,250–1,480 |
10–30 days |
Yes |
UT S3, Z35, Option 18 |
|
P420M |
10–100 |
5000 |
1,600 |
1,400–1,650 |
14–35 days |
Yes |
UT S3 |
|
P420ML2 |
10–160 |
5200 |
2,200 |
1,550–1,850 |
21–45 days |
Yes |
UT S3, Z35 |
|
P460M |
10–100 |
4800 |
1,800 |
1,600–1,900 |
21–45 days |
Yes |
UT S3 |
|
P460ML1 |
10–150 |
5000 |
1,500 |
1,700–2,000 |
21–50 days |
Yes |
UT S3, Z35 |
|
P460ML2 |
10–200 |
5500 |
3,000 |
1,850–2,200 |
21–60 days |
Yes |
UT S3, Z35, Option 18 |
Supply Notes:
TMCP (thermomechanical controlled processing) is a game-changer for fine grain steels, combining controlled rolling (finish temp 750–900 °C) with accelerated cooling (10–80 °C/s) to produce a bainitic microstructure without separate heat treatment. This yields:
Vs. Competitors:
In 2025, TMCP dominates hydrogen and CCS projects (e.g., Equinor Northern Lights uses P460ML2 for CO2 injection lines at 100 bar, –30 °C).
Weldability Index:
Recommended Consumables and Parameters:
|
Welding Process |
Consumable (EN ISO) |
Preheat (°C) |
Interpass max (°C) |
Heat Input (kJ/mm) |
Post-Weld Treatment |
|---|---|---|---|---|---|
|
SMAW |
E50 0 3 B 42 (E7018) |
50–100 (t>40 mm) |
250 |
1–3 |
None (t≤40 mm) |
|
SAW |
S 46 4 M 46 H (wire + flux) |
0–50 |
200 |
3–6 |
Option 22 PWHT |
|
GTAW |
ER50 4 NiMo (filler) |
None |
150 |
0.5–1.5 |
None |
High Heat Input Simulation (Option 5): Test weld 5 kJ/mm, post-weld CVN ≥80% base metal. Gangsteel verifies all ML2 grades with this, achieving HAZ toughness >55 J at –50 °C.
Forming: Cold bending radius 3t min; hot forming 900–1100 °C with air cooling (no re-normalization needed due to TMCP stability). For hydrogen service, limit cold forming <10% strain to avoid cracking.
Fatigue and Creep: P460ML2 exhibits 10^6 cycles at 300 MPa amplitude at –50 °C (BS 7608); creep rupture >50,000 h at 350 °C/200 MPa (Option 7 testing).
Inspection Documents (EN 10204):
Testing Scope:
Non-Destructive Testing:
Through-Thickness (Z-Quality): Option 4 – Z25 (reduction of area 25% min) or Z35 (35% min) per EN ISO 15590-5. Essential for offshore (DNV-OS-D101).
Core Applications:
Case Study 1: Barossa FPSO (Shell, Australia, 2023)
Case Study 2: Northern Lights CCS Project (Equinor/Total, Norway, 2025)
Case Study 3: Air Liquide Green H2 Storage Facility (Germany, 2025)
Future Trends: With EU's 2030 H2 targets, P460ML2 with Option 18 will dominate, with Gangsteel projecting 40% growth in 2026.
|
EN 10028-5 Grade |
ASTM/ASME Equivalent |
JIS G3115 |
GB/T 1591 |
GOST 5520 |
BS 1501 |
DIN 17102 |
PED Material Group |
|---|---|---|---|---|---|---|---|
|
P355M |
A516 Gr70 (TMCP) |
SB450 |
Q345R |
16K |
224-460A |
StE355 |
1.1 |
|
P355ML1 |
A662 GrC |
SB450M |
15MnNiDR |
09G2S |
224-460B |
StE355N |
1.2 |
|
P355ML2 |
A203 GrD |
SLP355 |
08MnNiDR |
08G2S |
503-460 |
StE355NL |
1.2 |
|
P420M |
A737 GrA |
SPV450 |
Q420R |
18K |
- |
StE420 |
1.1 |
|
P420ML1 |
A738 GrA |
SPV450M |
15MnNiNbDR |
15G2AF |
- |
StE420N |
1.2 |
|
P420ML2 |
A203 GrE |
- |
12MnNiVR |
12G2AF |
- |
StE420NL |
1.2 |
|
P460M |
A737 GrB |
SPV490 |
Q460R |
20K |
- |
StE460 |
1.1 |
|
P460ML1 |
A738 GrB |
SPV490M |
15MnNiNbDR |
15G2AF |
- |
StE460N |
1.2 |
|
P460ML2 |
A517 GrF |
- |
12MnNiVR |
12G2AF |
- |
StE460NL |
1.2 |
Substitution Guidelines: ASTM equivalents are close but verify CEV and impact (e.g., P355ML2 = A203 GrD for –50 °C). For PED, use material group 1.2; Gangsteel dual-certifies for seamless global supply.
|
Grade |
Thickness range (mm) |
Width max (mm) |
Stock quantity (ton) |
Price range (USD/ton, FOB Qingdao) |
Typical lead time |
PED 3.2 standard |
Options included |
|---|---|---|---|---|---|---|---|
|
P355M |
8–120 |
5500 |
4,200 |
1,080–1,280 |
7–21 days |
Yes |
UT S3, Z25 |
|
P355ML1 |
8–150 |
5200 |
3,800 |
1,150–1,350 |
10–25 days |
Yes |
UT S3, Z35 |
|
P355ML2 |
8–200 |
5500 |
5,500 |
1,250–1,480 |
10–30 days |
Yes |
UT S3, Z35, Option 18 |
|
P420M |
10–100 |
5000 |
1,600 |
1,400–1,650 |
14–35 days |
Yes |
UT S3 |
|
P420ML2 |
10–160 |
5200 |
2,200 |
1,550–1,850 |
21–45 days |
Yes |
UT S3, Z35 |
|
P460M |
10–100 |
4800 |
1,800 |
1,600–1,900 |
21–45 days |
Yes |
UT S3 |
|
P460ML1 |
10–150 |
5000 |
1,500 |
1,700–2,000 |
21–50 days |
Yes |
UT S3, Z35 |
|
P460ML2 |
10–200 |
5500 |
3,000 |
1,850–2,200 |
21–60 days |
Yes |
UT S3, Z35, Option 18 |
Supply Notes:
ASTM A516 GR 70 equivalent materials is such as ASME SA516 GR 70, EN 10028 P355GH, and BS1501 224-490 A & B, sh
we supply high-quality A516 Gr 70 steel plate for pressure vessel applications and other standards like ASTM A2
EN10028-2 P355GH for High-Strength Low-Alloy Columbium-Vanadium Structural Steel EN10025-2 S355J2 Structural St
We export A240 304L Stainless Coil 2B, NO.1 No.4 surface, the thickness 0.1mm to 3mm, 3mm to 22mm, Mother mill