Home > News >

 

There is no difference between ASTM A105 and A105; both refer to the same ASTM standard for carbon steel forgings used in piping components like flanges and fittings.At Gangsteel, we complement A105 forgings with high-quality carbon steel plates such as ASTM A 516 GR 70, ensuring seamless integration for pressure vessel and piping systems. This article explores the A105 specification, its properties, applications, and how Gangsteel supports related projects with precision-engineered materials.

 

Understanding ASTM A105 Specification

ASTM A105 is a standard issued by the American Society for Testing and Materials (ASTM) for carbon steel forgings used in piping components, such as flanges, fittings, valves, and similar parts, designed for high-temperature and ambient pressure systems. The term “A105” is simply a shorthand for ASTM A105, with no distinction in material composition, mechanical properties, or intended applications. This specification is critical for industries requiring robust, weldable components that can withstand high-pressure environments, such as oil and gas, petrochemical, and power generation.

 

Unlike rolled plates like ASME SA 516 GR 70, A105 components are forged, which involves shaping heated steel under high pressure to achieve a dense, uniform microstructure. This process enhances strength and toughness, making A105 ideal for smaller, high-stress components. At Gangsteel, we ensure our carbon steel plates, such as ASTM A 516 GR 65, are compatible with A105 forgings, facilitating reliable welded assemblies for pressure vessels and piping systems.

Chemical Composition of ASTM A105

 

The chemical composition of ASTM A105 is carefully controlled to ensure optimal forging performance and service reliability. Below is the composition as per ASTM A105:

Element

Composition (% by Weight)

Notes

Carbon (C)

≤0.35

Higher than SA 516 for enhanced forging strength and hardness.

Manganese (Mn)

0.60 - 1.05

Improves hardenability and toughness, ensuring durability.

Phosphorus (P)

≤0.035

Controlled to maintain weldability and prevent brittleness.

Sulfur (S)

≤0.040

Low levels to avoid hot shortness during forging processes.

Silicon (Si)

0.10 - 0.35

Enhances deoxidation and improves forging quality.

Copper (Cu)

≤0.40

Optional, improves corrosion resistance in specific environments.

Nickel (Ni)

≤0.40

Optional, enhances low-temperature toughness.

Chromium (Cr)

≤0.30

Optional, contributes to slight hardness increase.

Molybdenum (Mo)

≤0.12

Optional, improves high-temperature strength.

Vanadium (V)

≤0.08

Optional, aids in grain refinement for improved mechanical properties.

This composition classifies A105 as a low-carbon steel, though its carbon content is slightly higher than that of pressure vessel plates like ASME SA 516 GR 60, which ensures better weldability for larger structures. Gangsteel’s plates are designed to complement A105’s properties, ensuring strong, reliable welds in composite assemblies.

 

Mechanical Properties of ASTM A105

 

ASTM A105 forgings must meet specific mechanical requirements after heat treatment to ensure performance in high-pressure systems:

Property

Value

Notes

Tensile Strength

≥485 MPa (70 ksi)

Minimum, ensuring durability under high-pressure conditions.

Yield Strength (min)

≥250 MPa (36 ksi)

0.2% offset, providing resistance to plastic deformation.

Elongation (min, 2 in.)

22%

Indicates good ductility for forged components.

Reduction of Area (min)

30%

Measures toughness and ability to deform without fracturing.

Hardness (HBW)

≤187

Ensures machinability and compatibility with welding processes.

These properties are achieved through heat treatments such as normalizing (870-930°C with air cooling), annealing, or quenching and tempering, depending on the application. The mechanical properties of A105 align closely with those of ASTM A 516 GR 55, allowing for robust integration in pressure vessel assemblies.

 

Heat Treatment and Manufacturing Process

 

ASTM A105 forgings are typically normalized to refine grain structure, improving toughness and reducing internal stresses. Alternatively, quenching and tempering may be applied for applications requiring higher strength. This contrasts with Gangsteel’s SA 516 plates, which are often normalized or stress-relieved to optimize weldability with A105 components. Our plates undergo rigorous testing, including ultrasonic examination (ASTM A435) and Charpy V-notch impact tests, to ensure compatibility and reliability when welded to A105 forgings.

 

Applications of ASTM A105

 

ASTM A105 is widely used in industries requiring high-pressure piping components:

  • Oil and Gas: Forged flanges and fittings for pipelines handling crude oil or natural gas, often paired with ASME SA 516 GR 65 plates in vessel construction.
  • Petrochemical: Valves and fittings for chemical reactors, ensuring compatibility with high-temperature fluids.
  • Power Generation: Steam line components in boilers, where A105’s strength complements SA 516 plates.
  • Industrial Piping: Elbows, tees, and couplings in high-pressure systems.

Gangsteel’s carbon steel plates, such as ASME SA 516 GR 55, are designed to work seamlessly with A105 forgings, providing a complete solution for pressure vessel and piping projects. Our plates are available in thicknesses from 6mm to 200mm (custom up to 300mm), ensuring versatility for various applications.

 

Gangsteel’s Complementary Offerings

 

At Gangsteel, we specialize in manufacturing and exporting carbon steel plates that integrate with A105 forgings to form robust pressure vessel and piping systems. Our SA 516 grades, including ASTM A 516 GR 70, are produced with low carbon content to ensure excellent weldability with A105 components. We conduct rigorous testing, including:

  • Ultrasonic Testing: Per ASTM A435 to detect internal defects.
  • Impact Testing: Charpy V-notch at -46°C to ensure low-temperature toughness.
  • HIC Testing: For sour service environments, meeting NACE MR0175 standards.

Our global supply chain supports exports to over 50 countries, with delivery to Asia in 3-7 days. Gangsteel’s zero-defect record and certifications from SGS and BV underscore our commitment to quality.

 

Why Choose A105 for Piping Systems?

ASTM A105 is favored for its:

  • High Strength: Minimum tensile strength of 485 MPa ensures durability in high-pressure environments.
  • Weldability: Low carbon content facilitates strong welds with plates like ASME SA 516 GR 60.
  • Versatility: Suitable for a wide range of temperatures and pressures.
  • Cost-Effectiveness: Carbon steel composition reduces costs compared to alloy steels.
  •  

Conclusion

There is no difference between ASTM A105 and A105; both denote the same standard for carbon steel forgings used in high-pressure piping components. Gangsteel complements A105 with high-quality carbon steel plates like ASTM A 516 GR 70 and ASME SA 516 GR 70, ensuring seamless integration for pressure vessel and piping systems. Contact Gangsteel for tailored steel solutions that meet global standards, backed by rigorous testing and certifications.

Keywords: ASTM A105 difference, carbon steel forgings, piping components, Gangsteel plates

 

Other Products