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What is the Difference Between SA 516 70 and SA 285 GR C?

 

SA 516 GR 70 offers higher tensile strength (485-620 MPa) and HIC resistance for high-pressure vessels, while SA 285 GR C has lower strength (310-450 MPa) for low-pressure applications.At Gangsteel, we manufacture ASME SA 516 GR 70 plates to meet demanding standards for critical industries like oil and gas. This article provides a comprehensive comparison of SA 516 GR 70 and SA 285 GR C, detailing their chemical composition, mechanical properties, applications, and why SA 516 GR 70 is preferred for high-performance needs.

 

Overview of SA 516 GR 70 and SA 285 GR C

ASME SA 516 GR 70, equivalent to ASTM A 516 GR 70, is a carbon steel plate specification designed for welded pressure vessels operating at moderate and low temperatures (down to -46°C). It is renowned for its high tensile strength, excellent weldability, and Hydrogen Induced Cracking (HIC) resistance, making it ideal for critical applications in sour gas environments. In contrast, ASME SA 285 GR C is a carbon steel plate for low to intermediate pressure vessels, offering lower strength but higher ductility, suitable for less demanding applications like storage tanks.

Gangsteel specializes in SA 516 GR 70, providing plates that meet ASME Boiler and Pressure Vessel Code (BPVC) standards, with additional certifications for HIC resistance per NACE MR0175/ISO 15156.

 

Chemical Composition Comparison

 

The chemical compositions of SA 516 GR 70 and SA 285 GR C are similar, but SA 516 GR 70 has stricter controls to enhance performance in high-pressure and sour service environments:

Element

SA 516 GR 70 (% by Weight)

SA 285 GR C (% by Weight)

Notes

Carbon (C)

0.27 - 0.31 Max

≤0.28

SA 516 GR 70 has tighter limits for thicker plates to ensure weldability.

Manganese (Mn)

0.79 - 1.30

≤0.90

SA 516 GR 70’s higher range improves strength and toughness.

Phosphorus (P)

≤0.025

≤0.035

SA 516 GR 70’s stricter limit enhances toughness and HIC resistance.

Sulfur (S)

≤0.025

≤0.035

Lower sulfur in SA 516 GR 70 reduces HIC risk in sour gas.

Silicon (Si)

0.15 - 0.40

0.10 - 0.35

Similar, aids deoxidation and manufacturability.

Aluminum (Al)

≥0.02

Not specified

SA 516 GR 70 uses aluminum for fine-grain structure (killed steel).

Gangsteel’s SA 516 GR 70 plates are tested to ensure sulfur content as low as 0.003% for HIC applications, making them superior for sour service compared to SA 285 GR C, which lacks specific HIC testing requirements.

 

Mechanical Properties Comparison

 

The mechanical properties highlight the key differences in strength and ductility between the two grades:

Property

SA 516 GR 70

SA 285 GR C

Notes

Tensile Strength

485 - 620 MPa

310 - 450 MPa

SA 516 GR 70 is significantly stronger for high-pressure applications.

Yield Strength (min)

260 MPa

205 MPa

SA 516 GR 70 offers better resistance to deformation.

Elongation (min, 200 mm)

17%

26%

SA 285 GR C is more ductile, suitable for less demanding structures.

Charpy V-Notch Impact

27 J at -46°C

Not specified

SA 516 GR 70’s impact toughness ensures low-temperature reliability.

Hardness (HBW)

≤200

≤165

SA 516 GR 70’s higher hardness supports high-pressure environments.

These properties make SA 516 GR 70, such as ASTM A 516 GR 70, the preferred choice for high-pressure vessels, while SA 285 GR C is better suited for low-pressure storage tanks where ductility is prioritized.

 

Applications and Selection Criteria

 

  • SA 516 GR 70 Applications:
    • Oil and Gas: High-pressure pressure vessels and pipelines, especially in sour gas environments requiring HIC resistance, such as those using ASME SA 516 GR 65.
    • Petrochemical: Reactors and heat exchangers handling aggressive chemicals.
    • Power Generation: Boilers operating at pressures up to 500 bar and temperatures up to 450°C.
  • SA 285 GR C Applications:
    • Storage Tanks: Low-pressure tanks for oil, water, or non-corrosive fluids.
    • Industrial Vessels: Basic pressure vessels with minimal stress requirements.
    • General Fabrication: Structural components where high ductility is needed.

Gangsteel recommends SA 516 GR 70 for applications requiring robust performance under high pressure and sour service conditions. Our plates are available in thicknesses from 6mm to 200mm (custom up to 300mm), with widths up to 4,500mm and lengths up to 12,000mm, ensuring versatility for demanding projects.

 

Why Choose SA 516 GR 70 Over SA 285 GR C?

 

SA 516 GR 70 offers several advantages over SA 285 GR C:

  • Higher Strength: 485-620 MPa tensile strength supports high-pressure applications, unlike SA 285 GR C’s 310-450 MPa.
  • HIC Resistance: Tested per NACE TM0284, SA 516 GR 70 is ideal for sour gas environments, while SA 285 GR C lacks this specification.
  • Low-Temperature Toughness: Fine-grain structure ensures performance at -46°C, critical for arctic or cold climates.
  • Modern Standards: SA 516 aligns with current ASME BPVC requirements, making it a preferred choice for safety-critical applications.

In contrast, SA 285 GR C is more cost-effective for low-pressure, non-critical applications where high ductility and lower strength are sufficient. However, for modern pressure vessels, SA 516 GR 70 is the industry standard due to its superior mechanical properties and testing rigor.

Gangsteel’s Commitment to SA 516 GR 70 Quality

 

At Gangsteel, we prioritize SA 516 GR 70 for its versatility and reliability. Our manufacturing process includes:

  • Controlled Rolling: Ensures fine-grain structure for enhanced toughness.
  • Heat Treatment: Normalizing at 900-950°C or stress-relieving at 620-650°C to optimize mechanical properties.
  • Testing: Ultrasonic (ASTM A435), HIC (NACE TM0284), and Charpy V-notch impact tests at -46°C.
  • Certifications: Mill Test Certificates (MTCs) per EN 10204 3.1, verified by third parties like SGS and BV.

Gangsteel exports SA 516 GR 70 plates to over 50 countries, with delivery to Asia in 3-7 days, maintaining a zero-defect record. Our plates are designed to integrate with other ASME-compliant components, such as ASME SA 516 GR 60 and ASME SA 516 GR 55, for comprehensive project solutions.

 

Conclusion

 

ASME SA 516 GR 70 is a high-strength carbon steel plate designed for high-pressure, moderate-to-low-temperature pressure vessels, offering superior tensile strength and HIC resistance compared to SA 285 GR C, which is suited for low-pressure applications with higher ductility. Gangsteel’s ASME SA 516 GR 70 plates are engineered to meet the most demanding industry standards, ensuring safety and reliability for critical applications. Contact Gangsteel for customized SA 516 GR 70 plates and competitive pricing to support your pressure vessel projects.

Keywords: SA 516 GR 70 vs SA 285 GR C, carbon steel comparison, pressure vessel plates, Gangsteel SA 516

 

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