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ASME SA516 Gr 55 (SA516GR55) is a high-quality carbon steel plate engineered for pressure vessels and boilers operating in moderate and low-temperature environments, offering excellent toughness, weldability, and cost-effectiveness.
As a leading supplier of ASME SA 516 GR 55 in China, Gangsteel provides premium plates compliant with ASME SA516/SA516M standards, ideal for oil and gas, petrochemical, and power generation industries. Understanding the ASME SA 516 Gr 55 material equivalent is essential for global projects, as equivalent grades enable seamless substitution across international standards while maintaining performance. This article details the chemical composition, mechanical properties, equivalent grades, and applications of SA516GR55 boiler steel plate, with a focus on equivalent materials to guide engineers, procurement teams, and manufacturers in selecting the right steel for pressure vessels and boilers.
ASME SA516 Gr 55 is a normalized carbon steel plate specified for welded pressure vessels and boilers, offering a minimum yield strength of 205 MPa and excellent notch toughness for moderate and low-temperature service. Equivalent to ASTM A 516 GR 55, it is designed for applications like storage tanks, heat exchangers, and smaller pressure vessels in industries such as oil and gas. With optional HIC and NACE MR0175 compliance, ASME SA 516 GR 55 excels in sour gas environments. Gangsteel’s plates meet ASME, EN, JIS, and DIN standards, ensuring compatibility for global projects like refineries and chemical plants.
The ASME SA516 Gr 55 chemical composition is optimized for weldability and corrosion resistance:
|
Element |
Thickness <12.5mm |
12.5-50mm |
50-100mm |
100-200mm |
>200mm |
|---|---|---|---|---|---|
|
Carbon (C) |
≤ 0.18 |
≤ 0.20 |
≤ 0.22 |
≤ 0.24 |
≤ 0.26 |
|
Silicon (Si) |
0.13-0.45 |
0.13-0.45 |
0.13-0.45 |
0.13-0.45 |
0.13-0.45 |
|
Manganese (Mn) |
0.55-1.30 |
0.55-1.30 |
0.55-1.30 |
0.55-1.30 |
0.55-1.30 |
|
Phosphorus (P) |
≤ 0.035 |
≤ 0.035 |
≤ 0.035 |
≤ 0.035 |
≤ 0.035 |
|
Sulfur (S) |
≤ 0.035 |
≤ 0.035 |
≤ 0.035 |
≤ 0.035 |
≤ 0.035 |
This composition, with low carbon (≤ 0.26%) and tight impurity controls, ensures excellent weldability and resistance to hydrogen-induced cracking (HIC), making it ideal for boiler quality steel plate for oil and gas. Equivalent grades typically have similar compositions, with minor variations to align with regional standards.
The ASME SA516 Gr 55 mechanical properties support its use in pressure vessel applications:
|
Property |
Value |
|---|---|
|
Yield Strength (Min MPa) |
205 |
|
Tensile Strength (MPa) |
380-515 |
|
Elongation (in 200mm, min %) |
27 |
|
Elongation (in 50mm, min %) |
31 |
|
Charpy Impact (at -46°C, optional) |
≥ 27 J |
These properties ensure SA516GR55 boiler steel plate performs reliably in moderate-pressure, low-temperature environments, with equivalent grades offering comparable mechanical performance.
Equivalent materials to ASME SA516 Gr 55 are selected based on similar chemical composition, mechanical properties, and suitability for pressure vessel applications. Below is a detailed comparison of key equivalents, highlighting their alignment with SA516 Gr 55:
|
Standard |
Equivalent Grade |
Key Features |
|---|---|---|
|
ASTM |
Identical to SA516 Gr 55, with the same composition (C ≤ 0.26%, Mn 0.55-1.30%) and properties (yield 205 MPa, tensile 380-515 MPa); used for non-ASME stamped vessels. |
|
|
EN 10028-2 |
P235GH |
European grade with yield strength of 235 MPa (for thin plates), tensile 360-480 MPa; lower carbon (≤ 0.16%) for superior weldability, slightly higher phosphorus (≤ 0.025%); ideal for moderate-temperature boilers. |
|
DIN 17155 |
HI |
German standard grade with yield 235 MPa, tensile 360-480 MPa; similar manganese (0.50-1.30%) for strength; older spec replaced by EN standards, but still used for pressure vessels. |
|
JIS G3115 |
SPV235 |
Japanese grade with yield 235 MPa, tensile 400-510 MPa; low carbon (≤ 0.18%) and silicon (≤ 0.35%) for toughness, widely used in Asian boiler markets. |
|
GB/T 1591 |
Q245R |
Chinese grade with yield 245 MPa, tensile 400-520 MPa; higher manganese (0.50-1.20%) for strength, cost-effective for Asian pressure vessels. |
|
BS 1501 |
161-360A/B |
British grade with yield 235 MPa, tensile 360-480 MPa; low phosphorus (≤ 0.030%) for weldability, suitable for UK and Commonwealth boiler projects. |
Key Comparison Points:
Comparing ASME SA516 Gr 55 vs A36 steel, SA516 Gr 55 is designed for pressure vessels with normalized condition for superior notch toughness and a tensile strength of 380-515 MPa, compared to A36’s 400-550 MPa. A36, a general-purpose structural steel, has a higher yield strength (250 MPa vs 205 MPa) but lacks HIC/NACE compliance, making SA516 Gr 55 the preferred choice for pressure vessel steel plate for oil refineries.
Compared to ASME SA 516 GR 60, SA516 Gr 55 has a lower yield strength (205 MPa vs 220 MPa) and tensile strength (380-515 MPa vs 415-550 MPa), offering better ductility for forming in less demanding applications. Against ASME SA 516 GR 70, Gr 55 has lower strength (205 MPa vs 260 MPa), making it cost-effective for moderate-pressure vessels. Compared to ASME SA 516 GR 65, Gr 55 has lower yield (205 MPa vs 240 MPa), ideal for smaller vessels. All grades support HIC/NACE testing for sour gas environments.
ASME SA516 Gr 55 and its equivalents are used in:
Equivalent grades like EN P235GH are used similarly in European pressure vessel projects, while JIS SPV235 is common in Asia. Gangsteel ensures compliance for these applications with high-quality plates.
Gangsteel offers customizable dimensions for SA516 Gr 55:
|
Dimension |
Available Range |
|---|---|
|
Thickness |
6mm - 300mm |
|
Width |
1500mm - 4050mm |
|
Length |
3000mm - 18000mm |
These specifications support precise fabrication for pressure vessels and boilers, with tolerances per ASME SA20.
Gangsteel maintains a large inventory of ASME SA 516 GR 55, with thicknesses from 6mm to 300mm, widths from 1500mm to 4050mm, and lengths up to 18000mm. Supply conditions include:
With over 10,000 tons in stock, Gangsteel ensures 7-15 day delivery globally, with competitive ASME SA516 Gr 55 steel price per ton.
EN 10028-2 P235GH, with yield strength of 235 MPa and tensile 360-480 MPa, ideal for moderate-temperature pressure vessels.
SA516 Gr 55 is for pressure vessels with superior toughness, while A36 is for structural use, per ASME SA516 Gr 55 vs A36 steel.
Low carbon (≤ 0.26%) with tight impurities, per ASME SA516 Gr 55 chemical composition.
Min yield of 205 MPa, tensile 380-515 MPa, per ASME SA516 Gr 55 mechanical properties.
JIS G3115 SPV235, with similar strength for Asian boiler applications.
Gangsteel, a leading ASME SA516 Gr 55 supplier China, offers stock-ready SA516GR55 boiler steel plate.
Gangsteel offers ASME SA 516 GR 55 with large stock, 7-15 day delivery, and MTC EN 10204 3.1 certification. Explore related grades: ASME SA 516 GR 70, ASME SA 516 GR 60, ASTM A 516 GR 70, ASTM A 516 GR 60, ASTM A515, EN 10028-2. Choose Gangsteel for your boiler quality steel plate for petrochemical applications.
Keywords: ASME SA 516 Gr 55, boiler steel plate, pressure vessel steel
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