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SA 516, also known as ASME SA 516, is a widely recognized specification for carbon steel plates used primarily in pressure vessels and boilers. As a leading manufacturer and exporter at Gangsteel, we specialize in producing and supplying high-quality SA 516 steel plates that meet stringent industry standards. This article explores whether SA 516 is indeed carbon steel, its chemical composition, mechanical properties, applications, and why it’s a preferred choice for critical industrial applications. With over 15 years of expertise in the steel industry, Gangsteel ensures compliance with ASME and ASTM standards, delivering reliable solutions for global clients.

 

What is SA 516 Steel?

 

SA 516 is a specification defined by the American Society of Mechanical Engineers (ASME) for carbon steel plates used in welded pressure vessels operating at moderate and low temperatures. It is equivalent to ASTM A516, with grades such as ASME SA 516 GR 70, ASME SA 516 GR 65, ASME SA 516 GR 60, and ASME SA 516 GR 55 specifying different tensile strengths and yield properties. These grades are designed for applications requiring durability, toughness, and resistance to high-pressure environments.

Is SA 516 carbon steel?Yes, SA 516 is indeed carbon steel. It is classified as a low-to-medium carbon steel with a carbon content typically ranging from 0.18% to 0.31%, depending on the grade and thickness. The low carbon content ensures excellent weldability, while controlled alloying elements enhance strength and toughness, making it ideal for pressure vessel applications in industries like oil and gas, petrochemical, and power generation.

 

Chemical Composition of SA 516 Carbon Steel

 

The chemical makeup of SA 516 grades is carefully controlled to ensure performance in demanding conditions. Below is a typical composition for ASME SA 516 GR 70, as specified by ASME SA 516/SA 516M, with variations across grades:

Element

Composition (% by Weight)

Notes

Carbon (C)

0.27 Max

Maximum, varies by thickness (≤0.27% for plates ≤12.5 mm).

Manganese (Mn)

0.79 - 1.30

Enhances strength; adjustable up to 1.50% with reduced carbon.

Phosphorus (P)

≤0.025

Low levels ensure weldability and toughness.

Sulfur (S)

≤0.025

Minimizes brittleness, critical for HIC resistance in sour service.

Silicon (Si)

0.15 - 0.40

Improves oxidation resistance and fluidity during manufacturing.

Aluminum (Al)

≥0.02

Used for deoxidation, ensuring fine-grain structure (killed steel).

Note: For sour service applications, Gangsteel offers SA 516 plates with enhanced Hydrogen Induced Cracking (HIC) resistance, tested per NACE TM0284, with stricter sulfur (≤0.003%) and phosphorus limits.

This composition confirms SA 516 as carbon steel, with low carbon and minimal alloying to balance strength, ductility, and weldability. Compared to alloy steels (e.g., ASTM A387 with high chromium), SA 516’s low alloy content defines it as carbon steel.

Mechanical Properties of SA 516 Grades

The mechanical properties of SA 516 grades vary to suit different pressure vessel requirements. Below is a summary for key grades, ensuring compliance with ASME SA 516/SA 516M:

Property

SA 516 GR 70

SA 516 GR 65

SA 516 GR 60

SA 516 GR 55

Tensile Strength (MPa)

485 - 620 (70-90 ksi)

450 - 585 (65-85 ksi)

415 - 550 (60-80 ksi)

380 - 515 (55-75 ksi)

Yield Strength (min, MPa)

260 (38 ksi)

240 (35 ksi)

220 (32 ksi)

205 (30 ksi)

Elongation (min, 200 mm)

17%

19%

21%

23%

Elongation (min, 50 mm)

21%

23%

25%

27%

Charpy V-Notch (at -46°C)

27 J (typical)

27 J (typical)

27 J (typical)

27 J (typical)

Source: ASME SA 516/SA 516M and Gangsteel’s mill test certificates (MTCs) per EN 10204 3.1.

These properties make SA 516 ideal for high-pressure and low-to-moderate temperature environments, with ASME SA 516 GR 70 offering the highest strength for critical applications like oil and gas pressure vessels.

 

Why is SA 516 Classified as Carbon Steel?

 

SA 516 is categorized as carbon steel due to its low carbon content (≤0.31%) and minimal alloying elements compared to alloy or stainless steels. Unlike high-alloy steels (e.g., ASTM A335 with >5% chromium), SA 516 relies on carbon and manganese for strength, with trace elements like silicon and aluminum enhancing manufacturability. This composition ensures:

  • Weldability: Low carbon reduces the risk of weld imperfections, critical for pressure vessel fabrication.
  • Cost-Effectiveness: Minimal alloying lowers production costs, making SA 516 a budget-friendly choice.
  • Versatility: Suitable for a wide range of applications, from boilers to storage tanks.

Gangsteel’s SA 516 plates undergo rigorous testing, including ultrasonic examination (ASTM A435) and HIC testing for sour service, ensuring reliability in harsh environments.

 

Applications of SA 516 Carbon Steel Plates

 

SA 516’s carbon steel properties make it a cornerstone material in industries requiring robust, weldable plates. Key applications include:

  • Oil and Gas: Used in pressure vessels, pipelines, and storage tanks handling sour gas, where ASME SA 516 GR 70 excels with HIC resistance.
  • Petrochemical: Reactors and heat exchangers benefit from SA 516’s corrosion resistance and strength.
  • Power Generation: Boilers and steam drums rely on ASME SA 516 GR 60 for moderate pressure applications.
  • Chemical Processing: Equipment for aggressive chemicals uses ASME SA 516 GR 65 for balanced toughness.

Gangsteel supplies SA 516 plates in thicknesses from 6mm to 200mm (custom up to 300mm), with widths up to 4,500mm and lengths up to 12,000mm, tailored to project needs.

 

Comparison with Other Carbon Steels

 

To clarify SA 516’s position as carbon steel, compare it to other grades:

  • ASTM A285 GR C: Lower tensile strength (310-450 MPa) and no HIC testing, suitable for less demanding applications.
  • ASTM A516 GR 70 vs. GR 60: ASTM A 516 GR 70 has higher yield strength (260 MPa vs. 220 MPa) for high-pressure vessels, while ASTM A 516 GR 60 offers better ductility.
  • EN P355GH: European equivalent with similar carbon content but higher yield strength (355 MPa), used in EU boilers.

SA 516’s balance of strength and weldability makes it a preferred carbon steel for global standards.

 

Gangsteel’s Commitment to Quality

 

At Gangsteel, we ensure every SA 516 plate meets ASME and ASTM standards, with additional certifications like NACE MR0175 for sour service. Our advantages include:

  • Rigorous Testing: Ultrasonic, HIC, and Charpy V-notch tests ensure defect-free plates.
  • Global Supply: Export to 50+ countries with 3-7 day delivery to Asia.
  • Customization: Tailored sizes and heat treatments (normalized/stress-relieved).
  • Trusted by Industry: Zero defect record, backed by SGS and BV certifications.

 

Conclusion

 

Yes, SA 516 is carbon steel, characterized by its low carbon content (≤0.31%) and minimal alloying, making it ideal for pressure vessels and boilers. Grades like ASME SA 516 GR 70, ASME SA 516 GR 65, ASME SA 516 GR 60, and ASME SA 516 GR 55 offer varying strengths for diverse applications. Gangsteel’s expertise ensures high-quality, reliable plates for global projects. Contact us for tailored solutions and competitive quotes.

Keywords: SA 516 carbon steel, ASME SA 516 GR 70, pressure vessel steel, HIC resistance

 

 

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