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In the realm of stainless steel procurement, understanding the nuances between SA240-304 and SUS304 is crucial for engineers and buyers navigating international standards. SA240-304, governed by the ASME SA-240 specification, is a Grade 304 austenitic stainless steel optimized for pressure vessels and high-integrity applications, while SUS304, the Japanese Industrial Standard (JIS) equivalent, emphasizes precision manufacturing for Asian markets. Both share a core 18/8 chromium-nickel alloy but diverge in tolerance requirements and certification paths, impacting cost, compliance, and performance. Gangsteel, China's vanguard in stainless steel fabrication, bridges these standards with dual-certified products, ensuring seamless global supply. As leaders in ASME SA240 stainless steel plates, Gangsteel equips clients with the knowledge to select the right variant for projects ranging from chemical reactors to architectural facades. This comparative analysis dissects SA240-304 and SUS304, empowering informed decisions in a competitive landscape.
At their essence, SA240-304 and SUS304 are chemically indistinguishable, both leveraging 18% chromium for passivation and 8% nickel for austenitic stability. The table below contrasts nominal compositions per respective standards:
Element |
SA240-304 (ASME) |
SUS304 (JIS) |
Functional Impact |
---|---|---|---|
Carbon (C) |
≤ 0.08% |
≤ 0.08% |
Limits sensitization; identical cap for weldability. |
Chromium (Cr) |
18.0–20.0% |
18.0–20.0% |
Uniform oxide layer formation for corrosion shield. |
Nickel (Ni) |
8.0–10.5% |
8.0–10.5% |
Equivalent austenite stabilization for ductility. |
Manganese (Mn) |
≤ 2.0% |
≤ 2.0% |
Shared deoxidizer role in melting. |
Silicon (Si) |
≤ 0.75% |
≤ 0.75% |
Consistent scaling resistance at heat. |
These overlaps confirm interchangeability in non-code applications, but SA240-304's ASME pedigree demands tighter impurity controls (e.g., P ≤ 0.045%, S ≤ 0.030%) for pressure safety. Gangsteel's SA240 Gr 304 routinely exceeds both, with vacuum degassing to <0.005% inclusions.
Both grades deliver comparable mechanicals, but SA240-304's pressure focus yields marginally stricter minima. Per annealed condition testing:
Property |
SA240-304 Min |
SUS304 Min |
Practical Difference |
---|---|---|---|
Tensile Strength |
515 MPa |
520 MPa |
SA240 edges for vessel walls; SUS304 for general fab. |
Yield Strength (0.2% Offset) |
205 MPa |
205 MPa |
Identical elastic limits for load design. |
Elongation (50 mm) |
40% |
40% |
Equal ductility for bending/forming. |
Hardness (Rockwell B) |
92 max |
92 max |
Uniform machinability. |
Density |
7.93 g/cm³ |
7.93 g/cm³ |
No variance in weight calcs. |
SUS304's JIS G 4305 allows slight flexibility in transverse testing, suiting high-volume Asian production, while SA240 mandates full orientation checks for ASME code vessels. Gangsteel's dual-cert plates pass both, with typical 620 MPa tensile for superior margins.
SA240-304 and SUS304 anchor a family of equivalents, simplifying cross-border sourcing:
Standard |
Equivalent Grade |
Sourcing Tip |
Gangsteel Availability |
---|---|---|---|
UNS (USA) |
S30400 |
US mills for code-stamped. |
Full stock, ASME certified. |
EN/DIN (Europe) |
1.4301 |
EU for CE-marked. |
Dual EN/ASME, fast EU ship. |
JIS (Japan) |
SUS304 |
Asia for cost. |
JIS-compliant, FOB Shanghai. |
GB (China) |
0Cr18Ni9 |
Domestic low-cost. |
GB standard, in-house melt. |
BS (UK) |
304S31 |
UK for BS EN. |
BS equivalents available. |
AFNOR (France) |
Z7CN18-09 |
France for wrought. |
AFNOR-matched for exports. |
SS (Sweden) |
2332 |
Nordic for cold-rolled. |
SS-grade variants. |
Gangsteel's ASTM A 959 stainless steel plates catalog includes all, with 20% savings on bulk equivalents.
SA240-304 shines in code-regulated vessels (e.g., ASME Section VIII), while SUS304 dominates precision sheet forming in electronics. Shared applications include:
Application |
SA240-304 Advantage |
SUS304 Advantage |
Gangsteel Case |
---|---|---|---|
Pressure Vessels |
ASME certification. |
Cost for non-code. |
10MT for UAE plant. |
Food Equipment |
Hygienic welds. |
Thin-gauge form. |
5MT to EU dairy. |
Architectural Cladding |
Durable finish. |
Aesthetic polish. |
3MT Dubai facade. |
Heat Exchangers |
Tube sheet fit. |
Seamless rolling. |
8MT Singapore refinery. |
Gangsteel's ASME SA 213/SA 213M stainless pipes integrate for full systems.
SA240-304's rigorous ASME testing (e.g., ultrasonic flaw detection) suits high-liability projects, adding 5-10% cost but reducing failure risks by 30%. SUS304's JIS flexibility accelerates prototyping, ideal for R&D. In pitting tests (ASTM G48), both score PREN 19, but SA240's lower S enhances longevity in brackish water. For welding, SA240 mandates 100% RT per ASME IX, while SUS304 relies on visual. Gangsteel's hybrid certification minimizes premiums, with SA240 Gr 316L for upgrades.
Gangsteel redefines sourcing with:
Explore SA240 Gr 347 for stabilized needs.
SA240-304 and SUS304 embody stainless steel's gold standard, blending corrosion defense with fabrication ease for chemical, food, and architectural realms. Their shared alloy roots and standard synergies make them indispensable, with Gangsteel's expertise unlocking efficiencies. From SA240 Gr 904L for acids to UNS stainless steel plates for versatility, Gangsteel propels innovation. Reach out for tailored comparisons and quotes to optimize your next project. (Word count: 812)
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