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SA240-304 vs SUS304: In-Depth Comparison for Stainless Steel Buyers

Introduction to SA240-304 vs SUS304

In the realm of stainless steel procurement, understanding the nuances between SA240-304 and SUS304 is crucial for engineers and buyers navigating international standards. SA240-304, governed by the ASME SA-240 specification, is a Grade 304 austenitic stainless steel optimized for pressure vessels and high-integrity applications, while SUS304, the Japanese Industrial Standard (JIS) equivalent, emphasizes precision manufacturing for Asian markets. Both share a core 18/8 chromium-nickel alloy but diverge in tolerance requirements and certification paths, impacting cost, compliance, and performance. Gangsteel, China's vanguard in stainless steel fabrication, bridges these standards with dual-certified products, ensuring seamless global supply. As leaders in ASME SA240 stainless steel plates, Gangsteel equips clients with the knowledge to select the right variant for projects ranging from chemical reactors to architectural facades. This comparative analysis dissects SA240-304 and SUS304, empowering informed decisions in a competitive landscape.

 

Core Composition and Metallurgical Similarities

At their essence, SA240-304 and SUS304 are chemically indistinguishable, both leveraging 18% chromium for passivation and 8% nickel for austenitic stability. The table below contrasts nominal compositions per respective standards:

Element

SA240-304 (ASME)

SUS304 (JIS)

Functional Impact

Carbon (C)

≤ 0.08%

≤ 0.08%

Limits sensitization; identical cap for weldability.

Chromium (Cr)

18.0–20.0%

18.0–20.0%

Uniform oxide layer formation for corrosion shield.

Nickel (Ni)

8.0–10.5%

8.0–10.5%

Equivalent austenite stabilization for ductility.

Manganese (Mn)

≤ 2.0%

≤ 2.0%

Shared deoxidizer role in melting.

Silicon (Si)

≤ 0.75%

≤ 0.75%

Consistent scaling resistance at heat.

These overlaps confirm interchangeability in non-code applications, but SA240-304's ASME pedigree demands tighter impurity controls (e.g., P ≤ 0.045%, S ≤ 0.030%) for pressure safety. Gangsteel's SA240 Gr 304 routinely exceeds both, with vacuum degassing to <0.005% inclusions.

 

Mechanical Integrity: SA240-304 vs SUS304

Both grades deliver comparable mechanicals, but SA240-304's pressure focus yields marginally stricter minima. Per annealed condition testing:

Property

SA240-304 Min

SUS304 Min

Practical Difference

Tensile Strength

515 MPa

520 MPa

SA240 edges for vessel walls; SUS304 for general fab.

Yield Strength (0.2% Offset)

205 MPa

205 MPa

Identical elastic limits for load design.

Elongation (50 mm)

40%

40%

Equal ductility for bending/forming.

Hardness (Rockwell B)

92 max

92 max

Uniform machinability.

Density

7.93 g/cm³

7.93 g/cm³

No variance in weight calcs.

SUS304's JIS G 4305 allows slight flexibility in transverse testing, suiting high-volume Asian production, while SA240 mandates full orientation checks for ASME code vessels. Gangsteel's dual-cert plates pass both, with typical 620 MPa tensile for superior margins.

 

Global Equivalents and Sourcing Strategies

SA240-304 and SUS304 anchor a family of equivalents, simplifying cross-border sourcing:

Standard

Equivalent Grade

Sourcing Tip

Gangsteel Availability

UNS (USA)

S30400

US mills for code-stamped.

Full stock, ASME certified.

EN/DIN (Europe)

1.4301

EU for CE-marked.

Dual EN/ASME, fast EU ship.

JIS (Japan)

SUS304

Asia for cost.

JIS-compliant, FOB Shanghai.

GB (China)

0Cr18Ni9

Domestic low-cost.

GB standard, in-house melt.

BS (UK)

304S31

UK for BS EN.

BS equivalents available.

AFNOR (France)

Z7CN18-09

France for wrought.

AFNOR-matched for exports.

SS (Sweden)

2332

Nordic for cold-rolled.

SS-grade variants.

Gangsteel's ASTM A 959 stainless steel plates catalog includes all, with 20% savings on bulk equivalents.

 

Applications: Where SA240-304 and SUS304 Excel

SA240-304 shines in code-regulated vessels (e.g., ASME Section VIII), while SUS304 dominates precision sheet forming in electronics. Shared applications include:

Application

SA240-304 Advantage

SUS304 Advantage

Gangsteel Case

Pressure Vessels

ASME certification.

Cost for non-code.

10MT for UAE plant.

Food Equipment

Hygienic welds.

Thin-gauge form.

5MT to EU dairy.

Architectural Cladding

Durable finish.

Aesthetic polish.

3MT Dubai facade.

Heat Exchangers

Tube sheet fit.

Seamless rolling.

8MT Singapore refinery.

Gangsteel's ASME SA 213/SA 213M stainless pipes integrate for full systems.

 

Comparative Edge: SA240-304 vs SUS304 in Practice

SA240-304's rigorous ASME testing (e.g., ultrasonic flaw detection) suits high-liability projects, adding 5-10% cost but reducing failure risks by 30%. SUS304's JIS flexibility accelerates prototyping, ideal for R&D. In pitting tests (ASTM G48), both score PREN 19, but SA240's lower S enhances longevity in brackish water. For welding, SA240 mandates 100% RT per ASME IX, while SUS304 relies on visual. Gangsteel's hybrid certification minimizes premiums, with SA240 Gr 316L for upgrades.

 

Gangsteel's Mastery in SA240-304 and SUS304

Gangsteel redefines sourcing with:

  • Dual Certification: SA240-304 and SUS304 in one plate, saving 15% on dual-sourcing.
  • Advanced Analytics: AI-driven stock matching for exact specs.
  • Sustainability: 80% recycled input, ISO 14001 certified.
  • Rapid Fulfillment: 72-hour quotes, 2-week delivery.

Explore SA240 Gr 347 for stabilized needs.

 

Conclusion

SA240-304 and SUS304 embody stainless steel's gold standard, blending corrosion defense with fabrication ease for chemical, food, and architectural realms. Their shared alloy roots and standard synergies make them indispensable, with Gangsteel's expertise unlocking efficiencies. From SA240 Gr 904L for acids to UNS stainless steel plates for versatility, Gangsteel propels innovation. Reach out for tailored comparisons and quotes to optimize your next project. (Word count: 812)

 

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