Home > News >

 

 

Gangsteel, a leading manufacturer and exporter of structural steel plates, supplies premium EN 10025-2 S355JR steel and equivalents for construction, bridges, and heavy machinery applications. EN 10025-2 S355JR and ASTM A36 are two popular structural steel grades often compared for their equivalence in general construction. While they share similarities in mechanical properties and applications, differences in chemical composition and standards can affect their suitability.

 

Gangsteel explores whether S355JR is equivalent to A36, with detailed comparisons of their chemical compositions, mechanical properties, and considerations for substitution, helping engineers and fabricators make informed decisions.

 

Understanding EN 10025-2 S355JR and ASTM A36

EN 10025-2 S355JR is a European standard for hot-rolled non-alloy structural steel, commonly used for welded and bolted structures like buildings and bridges. It is known for its high strength, good weldability, and impact resistance at +20°C, making it a staple in European construction. S355JR is classified as a high-strength low-alloy (HSLA) steel, with its properties suited for load-bearing applications.

 

On the other hand, ASTM A36 is an American standard for carbon structural steel, widely used in the US for similar purposes. It is a mild steel with low carbon content, offering excellent formability and weldability. Both grades are often interchanged in international projects, but equivalence is not absolute. According to industry sources, A36 is frequently cited as the closest American equivalent to S235JR (a lower grade), while S355JR is more comparable to ASTM A572 Grade 50 due to higher strength. To determine true equivalence, we must compare their chemical compositions and mechanical properties in detail.

 

Gangsteel supplies both S355JR and A36 equivalents, including EN 10025-2 S355J0 for moderate cold applications and EN 10025-2 S235J0 for general use.

 

Chemical Composition Contrast Between S355JR and A36

 

The chemical composition is a key factor in determining equivalence, as it affects weldability, strength, and corrosion resistance. S355JR has stricter limits on some elements, while A36 has broader ranges. The table below compares the chemical compositions (% by weight) of EN 10025-2 S355JR and ASTM A36, based on their respective standards:

Element

EN 10025-2 S355JR (% by weight)

ASTM A36 (% by weight)

Notes on Comparison

Carbon (C)

0.24 max

0.26 max

Similar, with S355JR slightly lower for better toughness; A36 allows marginally higher C for strength.

Manganese (Mn)

1.60 max

1.03 max (varies by thickness)

S355JR permits higher Mn for enhanced strength; A36's Mn varies (e.g., 0.80-1.20% for thicker plates).

Phosphorus (P)

0.035 max

0.040 max

S355JR has lower P for improved notch toughness.

Sulfur (S)

0.035 max

0.050 max

S355JR's lower S reduces brittleness, making it better for cold conditions.

Silicon (Si)

0.55 max

0.40 max

S355JR allows higher Si for corrosion resistance.

Copper (Cu)

0.55 max

0.20 min (if specified)

S355JR has higher max Cu for weathering; A36 includes Cu optionally for similar purpose.

Nitrogen (N)

0.012 max

-

S355JR controls N for fine grain, not specified in A36.

Iron (Fe)

Balance

Balance

Both are carbon steels with Fe as the base.

S355JR's stricter controls on P, S, and N provide better impact toughness and fine grain structure, while A36's broader limits offer flexibility for general use. This makes S355JR preferable for European standards emphasizing safety in varying temperatures. Gangsteel offers plates with customized compositions, such as EN 10025-2 S275JR for moderate strength or EN 10025-2 S275J0 steel for cold applications.

 

Mechanical Properties Contrast Between S355JR and A36

 

Mechanical properties determine how steels perform under load, and S355JR generally offers higher strength than A36, making equivalence limited. The table below compares their mechanical properties based on standard specifications:

Property

EN 10025-2 S355JR

ASTM A36

Notes on Comparison

Yield Strength (min)

355 MPa

250 MPa (36 ksi)

S355JR has significantly higher yield, making it stronger for high-load applications; A36 is milder.

Tensile Strength

470–630 MPa

400–550 MPa (58–80 ksi)

S355JR has a higher lower limit, providing better robustness.

Elongation (min, 200 mm)

20%

20%

Similar ductility, allowing comparable forming and fabrication.

Impact Toughness (Charpy V-notch)

27 J at +20°C

Not specified

S355JR guarantees impact toughness, superior for brittle fracture resistance; A36 does not mandate this.

Hardness (HB, typical)

150–200 HB

119–159 HB

S355JR is slightly harder due to higher strength, but both are machinable.

S355JR's higher yield and tensile strengths make it better for demanding applications, while A36 excels in cost-effective, low-stress scenarios. S355JR's specified impact toughness gives it an edge in European standards, where A36 may require additional testing for low-temperature use. For alternatives, consider EN 10025-2 S275J2 steel or EN 10025-2 S355J2 steel from Gangsteel.

 

Equivalence Analysis: Is S355JR Truly Equivalent to A36?

 

S355JR and A36 are not directly equivalent, as S355JR has higher strength (yield 355 MPa vs. A36's 250 MPa) and guaranteed impact toughness, making it closer to ASTM A572 Grade 50 than A36. A36 is often equivalent to S235JR (yield 235 MPa), a lower EN grade. In practice, A36 can be substituted for S355JR in low-stress applications, but not vice versa due to strength differences. For example, in welding codes like AWS D1.1, S355JR requires qualification as an unlisted steel if used in place of A36, as A36 is pre-qualified.

 

Key factors for substitution:

  • Strength Requirements: Use S355JR for high-load applications; A36 for general use to save costs.
  • Toughness: S355JR's impact testing makes it preferable for cold or high-impact environments.
  • Standards Compliance: European projects favor S355JR for EN certification, while US projects use A36 for ASTM compliance.
  • Cost and Availability: A36 is cheaper and more available in the US; S355JR in Europe.
  •  

Gangsteel provides dual-certified plates and alternatives like EN 10025-2 S355K2 steel or EN 10025-2 S450J0 steel for specific needs.

 

Applications of S355JR and A36

 

Both S355JR and A36 are used in similar applications, but S355JR's higher strength allows for more demanding uses:

  • S355JR: High-rise buildings, heavy bridges, offshore platforms, and machinery frames where high yield strength is needed.
  • A36: General construction, light bridges, bolted structures, and equipment bases where moderate strength suffices.
  • Shared Applications: Welded assemblies, storage tanks, and industrial equipment, with S355JR preferred for European codes and A36 for US codes.

Gangsteel recommends S355JR for projects requiring EN 10025-2 S235J2 steel toughness or EN 10025-2 S355JR+N for normalized conditions.

 

Gangsteel Solution

 

Gangsteel is a trusted supplier of EN 10025-2 S355JR and ASTM A36 equivalent plates, offering:

  • Certified Quality: Plates undergo ultrasonic testing, Charpy impact tests, and chemical analysis to meet EN/ASTM standards.
  • Customization: Available in normalized or hot-rolled conditions for specific needs.
  • Global Supply: Competitive pricing and reliable delivery worldwide.
  • Technical Support: Guidance on selecting S355JR versus A36, ASTM A516 GR 65, or ASTM A516 GR 60.

S355JR and A36 are not fully equivalent, with S355JR offering higher strength and toughness. Gangsteel’s ASME SA516 GR 70 plates provide additional options for pressure vessels. For equivalent standards, explore our ASME SA516 GR 70 Equivalent Grade guide.

 

Gangsteel in China

Gangsteel explores whether ASTM A36 is equivalent to EN 10025-2 S235JR, with detailed comparisons of chemical compositions and mechanical properties. It highlights their similarities in strength and weldability, making them interchangeable for general structural use, but notes differences in toughness for low-temperature applications.

Keywords: A36 equivalent S235JR, S235JR chemical composition, A36 mechanical properties, S235JR ASTM equivalent

 

Other Products